ASTM A47 – Mechanical & Material Properties
ASTM A47 is the definitive standard specification for ferritic malleable iron castings intended for general engineering use at both normal and elevated temperatures. This specification is critical for engineers and manufacturers who require a material that combines the castability of gray iron with the toughness and ductility of steel. It classifies malleable iron into two primary grades—32510 and 35018—defined by their specific tensile properties. By adhering to ASTM A47, users ensure that their castings possess a consistent microstructure of temper carbon nodules in a ferritic matrix, free from detrimental primary graphite or massive carbides, ensuring optimal machinability and impact resistance in structural applications.
Mechanical Properties
The mechanical integrity of ASTM A47 castings is verified through rigorous tension testing and dimensional inspection. Under this specification, the grade designation itself serves as a performance indicator: the first three digits represent the minimum yield strength (X 100 psi), while the last two digits indicate the minimum elongation percentage in a 2-inch gauge length. Beyond strength requirements, the standard mandates strict adherence to permissible dimensional variations (tolerances) to ensure assembly compatibility. Special attention is given to the "Workmanship and Finish," prohibiting any repairing, plugging, or welding unless specifically authorized by the purchaser, as non-standard heat treatments can severely compromise the material's refined microstructure.
| Tensions Test Requirements | |||
|---|---|---|---|
| Grade | Tensile Strength | Yield Strength | Elongation |
| 32510 | 50 ksi, (min) | 32 ksi, (min) | in 2 inch or 50 mm, 10% (min) |
| 35018 | 53 ksi, (min) | 35 ksi, (min) | in 2 inch or 50 mm, 18% (min) |
| Permissible Variation in Any Solid Dimensions | |
|---|---|
| Size | Tolerance |
| up to 1 inch / 25 mm | ± 0.03 inch / 0.8 mm |
| 1 to 6 inch / 25 to 150 mm | ± 0.06 inch / 1.6 mm |
| 6 to 12 inch / 151 to 300 mm | ± 0.12 inch / 3.2 mm |
| 12 to 18 inch / 301 to 460 mm | ± 0.15 inch / 3.8 mm |
| 18 to 24 inch / 461 to 600 mm | ± 0.19 inch / 4.8 mm |
| 24 to 36 inch / 601 to 900 mm | ± 0.22 inch / 5.6 mm |
Material Properties
ASTM A47 focuses on the metallurgical stability of ferritic malleable iron, particularly for high-temperature service. While the specification allows for flexible chemical compositions to meet physical requirements, it provides comprehensive data on stress-rupture properties at temperatures ranging from 800°F (427°C) to 1,200°F (649°C). These properties are vital for long-term service applications, offering "Least Squares Estimates" and "95% Survivor" boundaries to guide safety factors in engineering design. The performance of these irons at elevated temperatures is directly linked to the control of elements like Carbon, Silicon, and Manganese, which must be balanced to promote the formation of temper carbon nodules during the annealing process while preventing the formation of brittle pearlitic phases.
| Chemical Requirements | |||||||
|---|---|---|---|---|---|---|---|
| Group | Grade | Carbon (%) | Silicon (%) | Manganese (%) | Phosphorus (%) | Sulfur (%) | Chromium (%) |
| A-1 | 35018 | 2.21 | 1.14 | 0.35 | 0.161 | 0.081 | - |
| B-1 | 32510 | 2.5 | 1.32 | 0.43 | 0.024 | 0.159 | 0.029 |
| E-1 | 35018 | 2.16 | 1.17 | 0.38 | 0.137 | 0.095 | 0.017 |
| G-1 | 35018 | 2.29 | 1.01 | 0.38 | 0.11 | 0.086 | - |
| High Temperature Stress Rupture Properties of Ferritic Malleable Irons | |||||||
|---|---|---|---|---|---|---|---|
| Group / Condition | Rupture Time (h) | Lower Boundary (95% Survivors) | Least Squares Estimate | Upper Boundary (5% Survivors) | |||
| ksi | MPa | ksi | MPa | ksi | MPa | ||
| Ferritic (A-1, E-1, G-1) at 800°F (427°C) |
1,000 | 23.4 | 161.3 | 26.4 | 182 | 29.7 | 204.8 |
| 10,000 | 20.3 | 140 | 23.4 | 163.3 | 26.8 | 184.8 | |
| 100,000 | 17.7 | 122 | 20.6 | 141.9 | 24.1 | 166.2 | |
| Ferritic (B-1) high carbon at 800°F (427°C) |
1,000 | 15.5 | 106.9 | 17.4 | 120 | 19.5 | 134.4 |
| 10,000 | 12.9 | 88.9 | 14.9 | 102.7 | 16.5 | 113.8 | |
| 100,000 | 10.6 | 73.1 | 12.2 | 84.1 | 14 | 96.5 | |
| Ferritic (A-1, B-1, E-1, G-1) at 1,000°F (538°C) |
1,000 | 6 | 41.6 | 6.8 | 46.2 | 7.6 | 52.6 |
| 10,000 | 4.5 | 31.2 | 5.2 | 35.7 | 5.9 | 40.9 | |
| 100,000 | 3.4 | 23.4 | 3.9 | 26.6 | 4.6 | 31.6 | |
| Ferritic (A-1, B-1) at 1,200°F (649°C) |
1,000 | 2.5 | 17 | 2.9 | 19.9 | 3.4 | 23.4 |
| 10,000 | 1.8 | 12.2 | 2.1 | 14.8 | 2.6 | 17.9 | |
| 100,000 | 1.3 | 8.7 | 1.6 | 10.9 | 1 | 13.8 | |