ASTM F1137 – Coating Specification
The ASTM F1137 specification defines the critical performance and classification standards for phosphate/oil corrosion protective coatings. It is designed primarily for ferrous fasteners—such as nuts, bolts, washers, and clips—that require reliable corrosion resistance with or without a decorative finish. To implement this standard effectively, manufacturers must select from four specific grades (A, B, C, or D) based on the required supplemental coating and salt spray endurance. A key technical constraint to manage is Thread Fit; while the standard requires a minimum zinc phosphate mass of 11 g/m², the final coating thickness is strictly limited by the basic thread size to ensure proper assembly. For precision applications, threads may be produced undersize or oversize before coating to accommodate the layer, provided they maintain their specified mechanical properties.
Coating Properties
The following table outlines the classification and performance requirements for each grade. Note that Grade A parts require a protective oil coating added specifically for salt spray testing, while Grade C must meet "dry-to-touch" criteria, leaving no visible staining on filter paper under hand pressure.
| Classification and Performance Requirements of Protective Coatings | ||||
|---|---|---|---|---|
| Grade No. | Zinc Phosphate, g/m² | Supplemental Coating | Coating Thickness, µm | Salt Spray, h |
| Grade A | 11, min | None | Limited by basic thread size | 72 |
| Grade B | 11, min | Sealer | Limited by basic thread size | 72 |
| Grade C | 11, min | Protective oil-type compound | Limited by basic thread size | 24 |
| Grade D | 11, min | Protective oil-type compound | Limited by basic thread size | 72 |